Shop Hazards & Typical Incidents Shop hazards incidents can be avoided. An incident is defined as "any observable human activity sufficiently complete in itself to permit references and predictions to be made about the persons performing the act." (Whew!) Therefore, it is safe to say that incidents or accidents do not usually just happen; they happen for a reason and are usually due to unsafe acts or conditions. The following is a list of incidents that have typically led to employee accidents. This list focuses upon shop work, but of course there are many other unsafe acts, conditions, or work activities...

Bench And Pedestal Grinders grinderAlmost every maintenance shop has a bench or pedestal grinder. They are most commonly used to shape or sharpen the cutting edges of tools such as chisels or lawn mower blades. These are powerful, useful tools, but they are also potentially dangerous because users take them for granted. Serious injury and even death can result from improper handling, installation or use of abrasive wheels. Cracked or defective grinding wheels can "explode" when in use. Secure both pedestal and bench style grinders securely to the floor or work bench to prevent movement during usage. Store grinding wheels carefully on...

Grinders Grinders use powered rotating attachments to work metal and other materials. Bench grinders are mounted to a bench or tabletop while pedestal grinders are mounted to the floor on a pedestal. With an abrasive, wire brush, or buffing wheel attachment, grinders sharpen tools and shape, clean, or polish metal pieces. Grinders can cause severe injuries to hands, fingers, eyes and face if they are not used correctly. Don’t wear gloves that could get pulled into rotating grinder parts along with your fingers and hand. Remove jewelry from around your neck, fingers, and wrists. Wear close-fitting clothing that will not get entangled...

Portable Abrasive Saws & Grinders Before use, tools, cords and accessories should be inspected to ensure safe operation. The equipment operator should be protected from electrocution by a ground-fault circuit interrupter or an assured equipment grounding conductor program. No one should ever be permitted to use an electrical tool in wet or damp areas. Operators of compressed air and hydraulically operated tools should make certain that supply pressure does not exceed the tool manufacturer’s recommendations. Excessive pressure can rupture hoses, damage tools, and increase operating speed beyond safe limits. Some abrasive saws are gasoline powered and should only be used in well...