Near Misses Most accidents occur as a result of an unsafe condition or unsafe action coming together with a person. The end result is the person gets injured. Often unsafe acts or unsafe conditions have several misfires and the result is a near miss accident or incident. The only difference between a near miss and an accident is luck. Safety conscious companies make a near miss a big deal – so do we. Guide for Discussion Near misses are injuries without Near misses are not funny; they are often Always report a near Take immediate action to prevent a similar near If...

Aerial Work Platforms Aerial Work Platforms include manlifts and scissor lifts. These are two pieces of equipment that many workers can't imagine working without. This equipment, if used correctly, provides quick and safe access to work areas that at one time could only be reached from scaffolding or a crane's manbasket. These lifts, collectively called Aerial Work Platforms, are important tools. But as with any tool, there are right and wrong ways to use them safely. The most important tip to remember before operating any aerial lift platform, is always read and follow the manufacturer's safety and operation manual! This information must...

Shop Safety Instructor Note: Perform a self-inspection prior to making a shop safety presentation. Look for anything that is out of place. Check against the Guide for Discussion for items to point out. Introduction: The safe work practices we do in our shop are often the same practices we take out of our shop and into our homes. What we want to talk about today is what makes shop safety a little different than what we normally do. Guide for Discussion Discuss in-shop procedures initiated to ensure that frequent and regular inspections are conducted to identify potential hazards in materials and equipment in the...

Foundry Worker Safety Foundries are a source of many hazards. There is a hot work environment and the potential for burns or fires around furnaces and crucibles.  Molten metals create fumes.  Sand molding materials can create silica dust.  Chipping, sandblasting, and grinding creates dust.  Conveyors, crushers, and stamping machines pose a caught/crush hazard. This combined activity creates a noisy atmosphere.  Workers need proper work techniques, adequate ventilation, and personal protective equipment (PPE) to stay safe. PPE protects you from the foundry environment. Wear leather shoes, gloves, and safety glasses with a side shield.  A hat with a brim protects you from spatters....

Recognizing Unsafe Conditions Recognizing unsafe conditions, or hazards in the workplace is not just a Safety Committee's responsibility. It is everyone’s responsibility from the most junior employee to the company president to identify hazards and make suggestions on how to fix the problem. Guide for Discussion Causes of unsafe conditions or actions: Poor housekeeping. Horseplay. Confused material storage. Careless handling of materials. Improper or defective tools Lack of machine guarding; failure to install warning systems. Lack of or failure to wear proper personal protection equipment. Weather. Worker not dressing for the job to be done. Failure to follow instructions. Steps to take once an...

Lockout/Blockout Lockout-Blockout. If you operate, clean, service, adjust or repair machinery and equipment, be aware of the hazards to which you’re exposing yourself. Any powered equipment that could put you in danger is a hazard that can be prevented when lockout/blockout procedures are followed. Before working on or near energized equipment, visually inspect the work area to identify energy sources. Go through every step of the process to make sure accidental equipment activation won’t take you by surprise. If you identify an energy source, follow appropriate lockout/blockout procedures. Never touch or operate power-activated equipment unless you’ve been trained and are authorized...

Why Accidents Occur Every accident is caused by a breakdown in one of four areas: the worker, the tools used, the materials used, or the methods used. Often there is a breakdown in at least two areas; one being the worker and the other coming from one of the three other areas. The accident’s cause usually results from an unsafe act or an unsafe condition. Today we will review some types of unsafe acts, the results from, and unsafe conditions. Guide for Discussion Types of Unsafe Acts: Operating a tool or some equipment without authority. Working at an unsafe speed. Using unsafe or...

Engulfment In many worksite situations, workers are at risk for engulfment hazards. Engulfment results when a worker is surrounded and overcome by a granular substance such as soil, sand, gravel, sawdust, seed, grain or flour or if submerged in a liquid such as water or a chemical. Engulfment causes physical harm when the material has enough force on the body to cause injury or death by constriction, crushing, or strangulation. Respiratory hazards associated with engulfment includes suffocation from breathing in a fine substance that fills the lungs or from drowning in a liquid. Trenches or excavation pits at construction sites pose an...

Handling Powder Actuated Tools (PATs) Safely Powder actuated tools (PAT) are a tool that gets its power from an explosive charge. The tool uses the expanding gas from the explosion to drive a fastener into materials such as masonry, concrete, steel, and other hard surfaces. Only trained, competent, and authorized persons are permitted to operate a powder-actuated tool (also known as explosive-actuated tools). The training should be in accordance with the specific tool manufacturer’s criteria. A card verifying training should be issued to the authorized person after training is completed. Unauthorized or improper use of a powder-actuated tool could result in...

Animal Processing Safety Animal processing safety facilities combine the hazards of working with live animals along with moving machinery and cutting tools. If you work in an animal processing plant, get training on animal handling and the equipment and processes you will be using. Animals can be unpredictable, so keep your distance during transport and entry to the processing plant. Keep animals calm. Contact with stressed animals can lead to kicks, bites, and scratches. Wear steel-toed shoes with slip-resistant soles to protect your feet. Sturdy work gloves protect your hands. Stunning of animals can be accomplished by an electric stun gun, electric wires,...